Umshini wokuhlunga we-Visual Ice Cream Stick uyithuluzi elikhethekile elihlanganisa ubuchwepheshe be-Machine Vision Technology, ukulawulwa okuzenzakalelayo, nokudluliselwa okunembile kwemishini. Isetshenziselwa ngokuyinhloko ukuhlolwa okuzenzakalelayo, ukuhlunga, nokuhlolelwa izinti ze-ayisikhilimu (ikhofi yekhofi yokhuni. Isebenzisa ikhamera echaza ngencazelo ephezulu yokubamba izithombe zokunamathela futhi, isebenzisa ama-algorithms wezithombe, ikhomba amaphutha okugcotshwa (njengokuqhekeka, ama-burrs, ukungezwani kombala, ukuphambuka kombala. Ama-mechanical actuators abese ehlukaniswe abaqeqeshiwe emikhiqizweni engafaneleki, evumela ukulawulwa kwekhwalithi okuzenzakalelayo ngaphakathi kwenqubo yokukhiqiza i-ayisikhilimu.
Ukuhlolwa kwekhwalithi: Khomba amaphutha okugcoba njengokuhlanza, izimbobo zezinambuzane, isikhunta, imibala engalingani, kanye namaphutha wokuphrinta (njengamaphethini noma umbhalo).
Ukuhlola okuyisisekelo: Kuhlola izinti zamapharamitha anjengebude, ububanzi, ubukhulu, nokuqonda, ukwenqaba imikhiqizo ewela ngaphandle kwezimali.
Ukuhlukaniswa kanye nokufaka ama-Grading: Imikhiqizo efanelekile ihlelwe ngamamaki ahlukene ngokususelwa kumibandela esethiwe (njengokujula kombala nokususwa kombala) ukuze uhlangabezane nezidingo zamakhasimende noma izimo ezihlukile. Ukusebenza kahle kokukhiqiza okuthuthukile: Ukubuyisela Ukulungiswa Kwe Manual, Ukuxazulula Izinkinga ezinjengokusebenza okuphansi kokuhlola okuphansi, amazinga angahambelani, nokukhathala, okwenza kube lufanele ukukhiqizwa kwabantu abaningi emigqeni yomhlangano.
Uyini umehluko phakathi komshini wokufaka amavint we-standard stick nohlobo olusha lwenhlamvu ngokhuni?
Abalimi beChannel-Channel: Ilungele ukukhiqizwa okuncane kwe-batch, amabha edlula endaweni yokuhlola ngamunye ngamunye, enezindleko ezilula nezindleko eziphansi.
Ama-Multi Channel Syrlers: Ifakwe iziteshi eziningi zokuhlola ukufana, zingacubungula amabha amaningi ngasikhathi sinye, zinikeza ukulungiswa okuphezulu okuphezulu futhi kufanelekile ukukhiqizwa kwesisindo esikhulu.
Ama-Syoper athobekile
Abahluzi abazenzakalelayo ngokugcwele: Hlanganisa ukulayisha okuzenzakalelayo, ukuhlola, ukuhlunga, nokulayisha imisebenzi, ukunika amandla ukuhlanganiswa kwemigqa yokukhiqiza e-back-end yokusebenza okungahleliwe.
Abahlubuki bezomnotho: bahlome ngohlelo oluyisisekelo lokubona, bangathola amaphutha asobala nokuphambuka okukhulu okubucayi, okwenza balungele izinhlelo zokusebenza ngezidingo eziphansi zokunemba. Umshini wokuhlunga okunembile okuphezulu: usebenzisa amakhamera axazululwa okuphezulu kanye nama-algorithms athuthukile, angathola iziphambeko zemizuzu (njengokuqhekeka okuncane njenge-0.1mm), ukuhlangana nezidingo zekhwalithi ephezulu.
Ukulayisha Mechanism: Le ndlela inesibopho sokuhambisa imigoqo ye-ayisikhilimu ukuthi ihlolwe endaweni yokuhlola ngendlela ehlelekile. Izindlela ezijwayelekile zifaka amapuleti wokudlidliza, amabhande okuhambisa, kanye namasondo okuphakelayo, aqinisekise ukuthi imigoqo ihlelwe kahle futhi ayidli.
Ikhamera yencazelo ephezulu yezezimboni: Ithwebula izithombe zobuso bebha. Isixazululo ngokuvamile sisukela kusuka kumaphikseli ayizigidi ezimbili kuya kwayi-12 kuya kweziyi-12, kuya ngokunemba kokuhlola okudingekayo.
Umthombo Okhanyayo: Inikeza umfaniswano, ukukhanyisa okuzinzile (okufana nezibani zendandatho noma amalambu we-strip), ukuqeda ukuphazamiseka kwesithunzi nokugqamisa izici zokulimala.
Hlola njalo ukungezwani kwebhande le-conveyor bese ulungisa uma ukhululekile ukuvikela i-slippage futhi uthinte ijubane lokudlulisela.
Isoftware yokucubungula isithombe: Ifakwe ama-algorithms wokuqashelwa kwe-decect (njengokutholwa konqenqemeni, ukuhlaziya umbala, kanye nokufana kwe-template), kuhlaziya izithombe futhi inquma ukuvumelana komkhiqizo.
Ukuhlunga kwe-Actuator: Ngokusekelwe ekwahlulelweni kohlelo lwe-Vision System, ama-Pneumatic ActUROORS, ama-air blowers, ukuhlunga ama-flaps, nezinye izindlela zisetshenziselwa ukususa imikhiqizo enesici kusuka ekusakazeni okuyiphutha noma zihlenge zibe yimigqomo ehlukile ngokusho kwebanga.
Ihlanganiswe nebhande lokuhambisa noma ama-roller, lithwele imigoqo kulo lonke uhlelo lokuhlola kanye nenqubo yokuhlunga, ngejubane eliguqukayo ukufanisa isigqi sokukhiqiza.
Kususelwa ku-PLC (Isilawuli se-Plagramff Logic) noma ikhompyutha yezimboni, ixhumanisa ukusebenza kwezinto ezahlukahlukene, isekela amasethingi wepharamitha (njengombukiso we-parameter (njengokuphamba ama-alamu we-Fasued.
Iphaneli yokuthinta noma i-Operation Panel ivumela abahlinzeki ukuthi babeke amapharamitha kalula, babuke idatha yokuhlola (efana nezinga lokuphasa kanye nezibalo zohlobo lwe-Decect), kanye nesimo semishini.
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2. Isigaba sokutholwa kwesithombe: imigoqo ifaka indawo yokuhlola ngebhande lokuhambisa. Umthombo okhanyayo ukhanyisela ingaphezulu, futhi ikhamera yezimboni ithumba izithombe zemigoqo ezikhundleni ezihleliwe ngaphambili. Ukucutshungulwa kwesithombe kanye nesahlulelo: izithombe zidluliselwa ohlelweni lwesoftware, lapho ama-algorithms acubungula khona izithombe. Uhlelo lwabe sesitholela amapharamitha ajwayelekile kanye nokulimala kwezimonyo, kuqhathaniswa nenqubo yokwamukelwa kusethwa ngaphambi kokunquma ngokushesha "ukudlula," "Yehlulekile," noma ibanga elithile.
3. Ukuhlunga isigaba: lapho amabha efika endaweni yokuhlunga, uhlelo lokulawula lubangela abasebenza ngokususelwa kwimiphumela yokwahlulela (njengokusebenzisa umoya ovuthayo endaweni ehambelana ne-bar ehlulekile), kuphambukisa imigoqo emigqonyeni efanelekile.
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1. Ukusebenza kahle okuphezulu: Ijubane lokuhlunga lingafinyelela amakhulu ezinkulungwaneni zamabha ngomzuzu, ukufezeleka okudlula kude kwe-Manual Manual (opharetha ongumuntu ngokuvamile asebenza ngaphandle kwemibhosholo engama-50 ngomzuzu), ngcono kakhulu ukukhiqiza umkhiqizo.
2. Ukunemba okuphezulu: Uhlelo lokubona lungakhomba iziphambeko nokuphambuka okubucayi okuncane njenge-0.1mm. Izindinganiso zokuhlola ezihleliwe ziqeda amaphutha ezibangelwa ukwahlulela komuntu okulandelanayo.
3. Ukuqina: Uhlelo lusebenza ngokuqhubekayo isikhathi eside, olungathinteki ngokukhathala kanye nemizwa, ukuqinisekisa ikhwalithi engaguquki kuwo wonke ama-batch. Ubuhlakani: Usekela amapharamitha angokwezifiso (njengokuqina kokuzwela kanye namazinga wokuhlunga). Amanye amamodeli aphezulu aphela angafunda ngokuzimele izinhlobo zezimo ezintsha ngama-algorithms ai ukujwayela izidingo zokuhlola ze-Ice Cream Stick osayizi.
I-4. Ukonga izindleko: kunciphisa izindleko zabasebenzi futhi kunciphise ubungozi bezikhalazo zamakhasimende noma ukubuyisa ngenxa yokuhlolwa okuphuthelwe. Ukuhlunga okunembile kuthuthukisa ukusetshenziswa kwezinto ezibonakalayo eziluhlaza.
Ukuphathwa Okuqhutshwa Idatha: Ngokuzenzakalelayo idatha yokukhiqiza, ukuhlinzeka ngesisekelo sokuhlaziywa kwekhwalithi kanye nokwenza inqubo, kusiza ukwenza ngcono izinqubo zokukhiqiza.
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6. Izinkampani zokupakisha zokudla: Yenza ukuhlolwa kwekhwalithi ye-ayisikhilimu enikeziwe kanye nezinti ze-popsicle ukuqinisekisa ukuphepha kwezinto zokudla.
1. Abakhiqizi be-Ice Cream Stick: basebenzise lo mshini ngesikhathi sokuhlolwa kwekhwalithi ngemuva kokusika, ukupofaza, nokuphrinta ukuze uqinisekise ukuthi imikhiqizo ihlangabezana namazinga ekhwalithi.
2. Izinkampani zokupakisha zokudla: Sebenzisa lo mshini ukubhekisisa ikhwalithi ye-ayisikhilimu kanye nezinti ze-popsicle ukuqinisekisa ukuphepha kwezinto zokuxhumana.
3. Imishini yokusebenzela encane yokucubungula: Sebenzisa imishini yokuhlela okuzenzakalelayo yokuthuthukisa ikhwalithi yomkhiqizo futhi uhlangabezane nezidingo ze-batch-batch, ukukhiqizwa kwefomethi ye-multi.
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Ngemuva komsebenzi wosuku ngalunye, uthuli oluhlanzekile kanye nodoti oluvela emkhakheni wokulayisha kanye nebhande lokuhambisa ukuvimbela ukuvalwa noma ukuklwebheka kokuqukethwe kwebha.
Hlanza ilensi yekhamera kanye nomthombo okhanyayo weviki ukuvikela uthuli ngokunemba ngokunemba kwesithombe (sebenzisa indwangu ye-lens enikeziwe noma i-alcohol pad).
Ngokusekelwe kwizici ezahlukahlukene zokuklama nezimo zohlelo lokusebenza, zingahlukaniswa ngezigaba ezilandelayo:
Hlola ukuxhumeka kwe-Air hose kwe-pneumatic actuator ukuze uqinisekise ukuthi akukho okuvuzayo nokusebenza okubushelelezi. Gcoba izakhi ze-pneumatic njalo ngenyanga.
Umshini wokuhlunga we-Ice Cream Stick Sting: Ukuhlolwa okuzenzakalelayo okuphezulu okuphezulu okuphezulu nokuhlunga
Vuselela i-software yokucubungula isithombe njalo ukulungisa ubungozi kanye nokwandisa ama-algorithms (ukwesekwa kwezobuchwepheshe okunikezwe ngumenzi).
Gcina indawo yokusebenza eyomile futhi enothuli ngaphandle kokuvimbela umswakama kusuka ekubangeleni ama-shorts kagesi noma ukugqwala kwezakhi zensimbi.
Gcina imishini kude nemithombo eqinile yokukhanya noma imithombo yokudlidliza ukuze inciphise ukuphazanyiswa ngohlelo lokubona kanye nesakhiwo semishini.
