In the production process of wooden stirring Stirrers, counting and packing are crucial links, and the wooden stirring Stirrer counting and packing machine is the key equipment to realize the automation and efficiency of this link. It integrates counting and packing functions, which brings great convenience to the production enterprises of wooden stirring Stirrers.
The wooden Stirrer counting and packing machine is a mechanical equipment specially used to automatically count wooden Stirrers and pack them according to the set quantity. It realizes the fully automated operation from conveying, counting, to packing of wooden Stirrers through advanced sensing technology, control system, and mechanical transmission device, effectively replacing the traditional manual counting and packing methods.
The main purpose of this equipment is to accurately count and standardize the wooden stirring Stirrers. After the production of wooden stirring Stirrers is completed, they need to be packaged according to a certain quantity (such as 100, 200, 500, etc.) for storage, transportation, and sales. The wooden stirring Stirrer counting and packing machine can quickly and accurately complete this series of operations, ensuring that the quantity of each package of products meets the standard and meets the market requirements for product packing.
According to different classification standards, wooden Stirrer counting and packing machines can be divided into many types.
According to the packingform, it can be divided into: bagging machine and boxing machine. Bagging machines mainly pack wooden stirring Stirrers into bags, which are suitable for most retail and wholesale scenarios; boxing machines pack them into boxes, which have a more exquisite appearance and are often used in high-end markets or gift packing.
According to the counting method, it can be divided into: a photoelectric induction counting machine and weighing counting machine. Photoelectric induction counting machine counts the wooden stirring Stirrers passing through with photoelectric sensors, with high accuracy; a weighing counting machine first weighs the weight of a single wooden stirring Stirrer, and then calculates the number by the total weight, which is suitable for scenes with relatively low counting accuracy requirements.
The core components of the wooden stirring Stirrer counting and packing machine include the following parts:
Conveying device: responsible for conveying wooden stirring Stirrers from the production line to the counting and packing area, usually composed of conveyor belts or conveyor rollers, and its running speed can be adjusted according to production needs.
Counting system: This is the key part of the equipment, generally using photoelectric sensors or weighing sensors. The photoelectric sensor emits and receives light. When the wooden stirrer passes by, the light is blocked, and the sensor generates a signal and transmits it to the control system for counting; the weighing sensor calculates the number by accurately measuring the weight of the wooden stirrer.
Control system: It is equivalent to the "brain" of the equipment and consists of a PLC (programmable logic controller) and a touch screen. The operator can set parameters such as packing quantity and packing speed through the touch screen, and the PLC controls the various components to work together according to the set parameters to ensure the accuracy and stability of the counting and packing process.
Packing mechanism: The packing mechanism varies depending on the packing form. For bagging machines, the packing mechanism includes a bag maker, a sealing device, etc., which can make the film into a packing bag and seal the packing bag after the wooden stirring Stirrer is loaded; for boxing machines, the packing mechanism includes devices such as box removal, box opening, loading, and box sealing.
Driving device: It provides power for each moving part of the equipment. It is usually composed of a motor and a reducer to ensure the smooth progress of actions such as conveying, counting, and packing.
The working principle of the wooden stirring Stirrer counting and packing machine is as follows: First, the wooden stirring Stirrers are transported to the counting area by the conveying device. When the wooden stirring Stirrers pass through the counting system, the counting system counts them and transmits the counting signal to the control system. The control system compares the actual counted number with the set packing number. When the set number is reached, the control system issues an instruction to stop the conveying device from feeding and convey the counted wooden stirring Stirrers to the packing mechanism. Subsequently, the packing mechanism packages these wooden stirring Stirrers. After the packing is completed, the packaged products are transported to the next link, and the conveying device is started again to start the next round of counting and packing process.
High degree of automation: The entire counting and packing process does not require manual intervention, and fully automated operation is realized, which greatly reduces labor costs and avoids errors caused by manual operation.
Accurate counting: The advanced counting system can accurately count wooden stirring Stirrers, ensuring that the quantity error of each package of products is controlled within a very small range, which improves the quality stability of the product.
High packing efficiency: The equipment runs fast and can count and pack a large number of wooden stirring Stirrers per hour, which significantly improves production efficiency and meets the needs of large-scale production of enterprises.
Easy to operate: Equipped with a user-friendly touch screen operation interface, the operator only needs to set the parameters to start the equipment, without professional technical knowledge, which reduces the difficulty of operation.
Strong adaptability: It can be adjusted according to wooden stirring Stirrers of different specifications and quantities, with strong versatility and flexibility, and can meet diversified production needs.
Beautiful packing: The packing mechanism adopts precise mechanical transmission and control technology, and the packaged products have a neat and standardized appearance, which improves the market competitiveness of the products.
Wooden stirring Stirrer counting and packing machines are widely used in wooden stirring Stirrer production enterprises, whether small workshops or large factories, and can play an important role. In the food industry, wooden stirring Stirrers are often used to stir beverages such as coffee, milk tea, and juice. Manufacturers need to package them into small packages for sale, and this equipment can meet their packing needs; in the catering industry, some restaurants and cafes will purchase wooden stirring Stirrers in bulk, and they also need to use this equipment for standardized packing; in addition, in the daily necessities industry, wooden stirring Stirrers that are paired with some cleaning supplies also need to use this equipment for counting and packing.
In order to ensure the normal operation of the wooden stirrer counting and packing machine and extend its service life, daily maintenance is required:
Regular cleaning: After work every day, the equipment's conveying device, counting system, packing mechanism, and other components should be cleaned to remove dust, wood chips, and other debris on the surface to prevent debris from affecting the normal operation of the equipment.
Check parts: Regularly check the various parts of the equipment, such as the tightness of the conveyor belt, the operating status of the motor, the sensitivity of the sensor, the temperature of the sealing device, etc., and adjust or replace them in time if problems are found.
Lubrication and maintenance: For the moving parts of the equipment, such as bearings and gears, lubricants should be added regularly to reduce friction between parts and ensure smooth operation of the equipment.
Control system maintenance: Regularly check whether the wiring of the control system is loose, whether the touch screen is sensitive, and whether the PLC program is normal to ensure the stable operation of the control system.
Operator training: Operators must undergo professional training and be familiar with the operating procedures and maintenance knowledge of the equipment to avoid equipment damage due to improper operation.
With the continuous advancement of science and technology and the continuous changes in market demand, wooden stirring Stirrer counting and packing machines are also developing continuously. In the future, its development trend will be mainly reflected in the following aspects:
Intelligence: More intelligent technologies will be introduced, such as artificial intelligence, machine vision, etc., so that the equipment can automatically identify wooden stirring Stirrers of different specifications, and automatically adjust parameters according to actual conditions to achieve more intelligent production.
High efficiency and energy saving: While improving packing efficiency, more attention is paid to energy saving and consumption reduction. Adopt new drive devices and control systems to reduce the energy consumption of equipment and reduce the impact on the environment.
Multi-function integration: In addition to counting and packing functions, future equipment may integrate more functions, such as quality inspection (detecting whether the appearance of wooden stirring Stirrers is defective), automatic sorting, etc., to further improve the degree of automation of production and product quality.
Modular design: The modular design concept allows the various components of the equipment to be flexibly combined and replaced according to demand, which facilitates equipment maintenance and upgrades while reducing production costs.
Adapt to green packaging needs: With the increase in environmental awareness, the market demand for green packing is increasing. The wooden stirring rod counting packing machine will adapt to this trend and be compatible with more environmentally friendly packing materials, such as degradable films.
